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Aeris Installation and Service Manual
Page 1 of 42
STEMCO Aeris
Installation Manual
Part Number: 01-571-8300
Revision: 09/23/2014
Rev: D
Aeris
®
by STEMCO, an advanced automatic tire inflation system based on patented rotary sealing technology and
precision electronic airflow detection. The system is designed to keep commercial trailer tires properly inflated using
air pressure from the trailer’s air system.
The rotary seal in an automatic tire inflation system is a critical component it prevents the higher pressures
needed to inflate commercial tires (typically 100 psi) from leaking into the wheel end, which can handle no more than
6 psi. Excess pressure can cause the wheel end seal to fail prematurely, causing lubricants to exit the hub thus leaving
moving parts susceptible to wear and seizure a dangerous scenario. The rotary seal employed in Aeris
®
by STEMCO
differs dramatically from currently available systems and is targeted to increase the reliability and durability of these
components substantially. In addition to the high reliability and durability of the patented sealing system, Aeris
®
by
STEMCO also includes several one-way pressure relief valves per axle to ensure that the wheel-end is never
pressurized.
Aeris
®
by STEMCO also includes a high resolution electronic flow detection technology capable of informing the
driver whether the system is making a minor adjustment to tire pressure or if a major leak is present. An additional
safety feature is a pressure protection valve to protect the integrity of the air brake system in the case of a major and
continuous air leak such as a blow out or other catastrophic tire failure.
Aeris
®
by STEMCO represents a leap forward in automatic tire inflation technology. STEMCO starts with an
unwavering commitment to increase the safety of our roadways by protecting the wheel end from damaging air
pressure, and then added several additional safeguards and features. Aeris augments our BatRF tire pressure
monitoring systems to complete our suite of tire pressure management solutions.
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Inhaltsverzeichnis

Seite 1 - Installation Manual

Aeris Installation and Service Manual Page 1 of 42 STEMCO Aeris Installation Manual Part Number: 01-571-8300 Revision: 09/23/2014 Rev:

Seite 2 - Page 2 of 42

Aeris Installation and Service Manual Page 10 of 42 Welch Plug Removal  Remove welch plugs. Drill a small hole off center in welch p

Seite 3

Aeris Installation and Service Manual Page 11 of 42 Drill Fixture (Suggested) Drill fixture for aligning holes on axle. 1. Dr

Seite 4

Aeris Installation and Service Manual Page 12 of 42  Use either an angle drill or standard drill where room permits. With drill fixtu

Seite 5

Aeris Installation and Service Manual Page 13 of 42 1. Axle 2. Torpedo Level 3. C-Clamp 4. Drilling Fixture Note: Before drilling

Seite 6

Aeris Installation and Service Manual Page 14 of 42 Figure 6 ++Locate Holes in Top of Axle Figure 6a Figure 7

Seite 7 - Page 7 of 42

Aeris Installation and Service Manual Page 15 of 42 Figure 9 Component Installation Instructions • Wheels on each whe

Seite 8 - Page 8 of 42

Aeris Installation and Service Manual Page 16 of 42 Figure 10 IMPORTANT: Cut tubing with a tubing cutter approved for the use on DOT

Seite 9 - Page 9 of 42

Aeris Installation and Service Manual Page 17 of 42 Figure 11  Dual wheels with 2 hand holes or aluminum wheels with small round va

Seite 10 - Page 10 of 42

Aeris Installation and Service Manual Page 18 of 42 Figure 12 • Push the cap, O-ring and pass through fitting back approximately 5”

Seite 11 - Page 11 of 42

Aeris Installation and Service Manual Page 19 of 42 Figure 13 Axle Plug Installation • Apply wheel end lubricant (Oil or Grease) t

Seite 12 - Page 12 of 42

Aeris Installation and Service Manual Page 2 of 42 General View of Aeris Components Installed. Refer to this installation guide on

Seite 13 - Page 13 of 42

Aeris Installation and Service Manual Page 20 of 42 Figure 14 Aeris Hubcap Assembly Installation • Place the hubcap gasket over the

Seite 14 - Page 14 of 42

Aeris Installation and Service Manual Page 21 of 42 Figure 15 • Pull gently on the air line coming out of the axle until you feel i

Seite 15

Aeris Installation and Service Manual Page 22 of 42 Figure 16 • Repeat same procedures on remaining ends of all spindles. Make sure

Seite 16 -

Aeris Installation and Service Manual Page 23 of 42  Depending on your hubcap type, Remove plug on hubcap and fill with oil to appropr

Seite 17

Aeris Installation and Service Manual Page 24 of 42 • The control box has several mounting options. In all mounting options the 5/16”

Seite 18

Aeris Installation and Service Manual Page 25 of 42 • After the hubcap is tightened down, push the rubber grommet on the air line down

Seite 19

Aeris Installation and Service Manual Page 26 of 42 Figure 21, Standard system install (See Figure 23 – for SmartSense Installat

Seite 20

Aeris Installation and Service Manual Page 27 of 42 Figure 22, Standard system install (See Figure 23 – for SmartSense Installation)

Seite 21

Aeris Installation and Service Manual Page 28 of 42 Figure 22a, Standard System Air Line Connections Item Description

Seite 22

Aeris Installation and Service Manual Page 29 of 42 Top View of TrailerControl box not to scale. Some components not shown for clarityL

Seite 23

Aeris Installation and Service Manual Page 3 of 42 Table of Contents General Information……………………………………………………………………………………………………….………. 4

Seite 24 - Figure 19

Aeris Installation and Service Manual Page 30 of 42 Tire Hose Installation • Attach air hoses to the hubcap and the inner and outer

Seite 25

Aeris Installation and Service Manual Page 31 of 42 Figure 26 Light Kit and Wiring Installation • Once the control box is mounted a

Seite 26

Aeris Installation and Service Manual Page 32 of 42 Figure 27 Description of Parts Available in Light Kits Item

Seite 27

Aeris Installation and Service Manual Page 33 of 42 • Run the 3 wire cable down through the front of the trailer in conduit or space pr

Seite 28

Aeris Installation and Service Manual Page 34 of 42 Figure 30 Figure 31

Seite 29 - Top View of Trailer

Aeris Installation and Service Manual Page 35 of 42 INSTEAD: When your control box looks like the one shown in Figure 32, the above ins

Seite 30 - ° fitting

Aeris Installation and Service Manual Page 36 of 42 • Route the wire from the light into the 7 pin connector box. Route enough wire i

Seite 31

Aeris Installation and Service Manual Page 37 of 42 • Next tuck all the wires inside the 7 pin terminal box and install the cover bac

Seite 32

Aeris Installation and Service Manual Page 38 of 42 Figure 35 System Installation Check – Standard Aeris System • After the Aeris s

Seite 33

Aeris Installation and Service Manual Page 39 of 42 System Installation Check – Aeris SmartSense System • After the Aeris system is

Seite 34

Aeris Installation and Service Manual Page 4 of 42 General Information About This Manual This manual is provided to support the STEMCO

Seite 35

Aeris Installation and Service Manual Page 40 of 42 Figure 36 • Check pressure going to each tire using a pressure gauge. • If the

Seite 36

Aeris Installation and Service Manual Page 41 of 42 • If the pressure is correct, replace metal cap and close the lid. • If the press

Seite 37

Aeris Installation and Service Manual Page 42 of 42  If both light and board power up then connect all wires back to the circuit board

Seite 38

Aeris Installation and Service Manual Page 5 of 42 ! WARNING: Always wear proper PPE when installing and performing maintenance repair

Seite 39

Aeris Installation and Service Manual Page 6 of 42 System Overview • The Aeris tire inflation system is designed to automatically infl

Seite 40

Aeris Installation and Service Manual Page 7 of 42 System Operation How System Works • The Aeris tire inflation system is designe

Seite 41

Aeris Installation and Service Manual Page 8 of 42 Recommended Tool List  1/2” Drill  Drill Speed Recommend

Seite 42

Aeris Installation and Service Manual Page 9 of 42 Figure 1  Park trailer on level surface.  Set trailer parking brake.  Chock e

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