Aeris Installation and Service Manual Page 1 of 42 STEMCO Aeris Installation Manual Part Number: 01-571-8300 Revision: 09/23/2014 Rev:
Aeris Installation and Service Manual Page 10 of 42 Welch Plug Removal Remove welch plugs. Drill a small hole off center in welch p
Aeris Installation and Service Manual Page 11 of 42 Drill Fixture (Suggested) Drill fixture for aligning holes on axle. 1. Dr
Aeris Installation and Service Manual Page 12 of 42 Use either an angle drill or standard drill where room permits. With drill fixtu
Aeris Installation and Service Manual Page 13 of 42 1. Axle 2. Torpedo Level 3. C-Clamp 4. Drilling Fixture Note: Before drilling
Aeris Installation and Service Manual Page 14 of 42 Figure 6 ++Locate Holes in Top of Axle Figure 6a Figure 7
Aeris Installation and Service Manual Page 15 of 42 Figure 9 Component Installation Instructions • Wheels on each whe
Aeris Installation and Service Manual Page 16 of 42 Figure 10 IMPORTANT: Cut tubing with a tubing cutter approved for the use on DOT
Aeris Installation and Service Manual Page 17 of 42 Figure 11 Dual wheels with 2 hand holes or aluminum wheels with small round va
Aeris Installation and Service Manual Page 18 of 42 Figure 12 • Push the cap, O-ring and pass through fitting back approximately 5”
Aeris Installation and Service Manual Page 19 of 42 Figure 13 Axle Plug Installation • Apply wheel end lubricant (Oil or Grease) t
Aeris Installation and Service Manual Page 2 of 42 General View of Aeris Components Installed. Refer to this installation guide on
Aeris Installation and Service Manual Page 20 of 42 Figure 14 Aeris Hubcap Assembly Installation • Place the hubcap gasket over the
Aeris Installation and Service Manual Page 21 of 42 Figure 15 • Pull gently on the air line coming out of the axle until you feel i
Aeris Installation and Service Manual Page 22 of 42 Figure 16 • Repeat same procedures on remaining ends of all spindles. Make sure
Aeris Installation and Service Manual Page 23 of 42 Depending on your hubcap type, Remove plug on hubcap and fill with oil to appropr
Aeris Installation and Service Manual Page 24 of 42 • The control box has several mounting options. In all mounting options the 5/16”
Aeris Installation and Service Manual Page 25 of 42 • After the hubcap is tightened down, push the rubber grommet on the air line down
Aeris Installation and Service Manual Page 26 of 42 Figure 21, Standard system install (See Figure 23 – for SmartSense Installat
Aeris Installation and Service Manual Page 27 of 42 Figure 22, Standard system install (See Figure 23 – for SmartSense Installation)
Aeris Installation and Service Manual Page 28 of 42 Figure 22a, Standard System Air Line Connections Item Description
Aeris Installation and Service Manual Page 29 of 42 Top View of TrailerControl box not to scale. Some components not shown for clarityL
Aeris Installation and Service Manual Page 3 of 42 Table of Contents General Information……………………………………………………………………………………………………….………. 4
Aeris Installation and Service Manual Page 30 of 42 Tire Hose Installation • Attach air hoses to the hubcap and the inner and outer
Aeris Installation and Service Manual Page 31 of 42 Figure 26 Light Kit and Wiring Installation • Once the control box is mounted a
Aeris Installation and Service Manual Page 32 of 42 Figure 27 Description of Parts Available in Light Kits Item
Aeris Installation and Service Manual Page 33 of 42 • Run the 3 wire cable down through the front of the trailer in conduit or space pr
Aeris Installation and Service Manual Page 34 of 42 Figure 30 Figure 31
Aeris Installation and Service Manual Page 35 of 42 INSTEAD: When your control box looks like the one shown in Figure 32, the above ins
Aeris Installation and Service Manual Page 36 of 42 • Route the wire from the light into the 7 pin connector box. Route enough wire i
Aeris Installation and Service Manual Page 37 of 42 • Next tuck all the wires inside the 7 pin terminal box and install the cover bac
Aeris Installation and Service Manual Page 38 of 42 Figure 35 System Installation Check – Standard Aeris System • After the Aeris s
Aeris Installation and Service Manual Page 39 of 42 System Installation Check – Aeris SmartSense System • After the Aeris system is
Aeris Installation and Service Manual Page 4 of 42 General Information About This Manual This manual is provided to support the STEMCO
Aeris Installation and Service Manual Page 40 of 42 Figure 36 • Check pressure going to each tire using a pressure gauge. • If the
Aeris Installation and Service Manual Page 41 of 42 • If the pressure is correct, replace metal cap and close the lid. • If the press
Aeris Installation and Service Manual Page 42 of 42 If both light and board power up then connect all wires back to the circuit board
Aeris Installation and Service Manual Page 5 of 42 ! WARNING: Always wear proper PPE when installing and performing maintenance repair
Aeris Installation and Service Manual Page 6 of 42 System Overview • The Aeris tire inflation system is designed to automatically infl
Aeris Installation and Service Manual Page 7 of 42 System Operation How System Works • The Aeris tire inflation system is designe
Aeris Installation and Service Manual Page 8 of 42 Recommended Tool List 1/2” Drill Drill Speed Recommend
Aeris Installation and Service Manual Page 9 of 42 Figure 1 Park trailer on level surface. Set trailer parking brake. Chock e
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